Automated case-packing machine GEA

Automatic cartoner

DM Pack's GEA automated case-packing machine is a highly automated option for packaging single or multipack products using pre-glued boxes. Its main function is to carefully and precisely release closed pre-glued cardboard boxes from the storage area, then open them and insert the product inside. Insertion is achieved by means of one (in the case of the intermittent version) or more pushers (in the continuous version), which operate on a parallel lane. The side flaps can be closed by applying a dab of glue or by means of the interlocking 'tuck-in' system (as an option). Available in intermittent (up to 35 ppm) and continuous (80 to 150 ppm) versions.

General characteristics

The GEA case packer is available in two versions: intermittent, with a capacity of up to 35 cases per minute, and continuous, with a speed of 80 to 150 cases per minute. Both the intermittent and continuous versions offer excellent performance and are built on a fully accessible cantilever structure with visible mechanics.

The machine is equipped with an intuitive SIEMENS or OMRON touchscreen, which facilitates recipe-based programming. Simple mechanical handwheels and a digital counter make changing the three case sizes easy, fast and repeatable. Most adjustments are motorised, electrical or saveable, further simplifying the case changeover process.

Specific characteristics

The GEA case-packing machine boasts a compact size yet high performance, with a length of 4 metres and a width of 1.9 metres. The supported box sizes vary according to the version. For the intermittent version, a box’s minimum and maximum dimensions are 60 x 40 x 20 mm (L x W x H) and 400 x 400 x 100 mm (L x W x H), respectively. For the continuous version, a box’s minimum and maximum dimensions are 160 x 40 x 20 mm (L x W x H) and 300 x 300 x 100 mm (L x W x H), respectively.

The GEA case-packing machine is available in a standard painted steel version, but a stainless-steel version is also available for environments requiring corrosion resistance. In the stainless steel version, the chains, pulleys and sprockets are nickel-plated, whereas in the standard version, they are galvanised.

Details automated case-packing machine

Precise and efficient release system of cases from storage, in the continuous version or using the motorised arm equipped with suction cups in the intermittent version.
Cantilever structure completely accessible in all parts, for easy and rapid maintenance and cleaning. Optimal hygiene-sanitary construction.
Side flaps closed using glue spot application or using tuck-in system.
Motorised side belts ensure outfeed product stability also at high speeds.
Row of motorised pushers enable precise, continuous insertion of the product inside the case.
Conveyor belt designed to product measurement, available in cups, sections or smooth.
Output station with guide belts adjusted to the dimensions of the box.